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Decatur Foundry : Gray and Ductile Iron

We began producing ductile iron along with gray iron for electric motors, pumps and valves, focusing on difficult to cast, low-volume parts. 1990s We added induction melting to offer a full range of ductile, gray, and alloy iron castings.

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DUCTILE IRON DATA FOR ENGINEERS

none are ductile. In fact, Ductile iron is far more than a cast iron which is ductile. It offers the design engineer a unique combination of a wide range of high strength, wear resistance, fatigue resistance, toughness and ductility in addition to the well-known advantages of cast iron - castability, machinability, damping properties, and ...

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Processing Techniques and Productions of

of these techniques and the applications of ductile cast iron. 2 P. RODUCION OF . D. UCTILE . I. RON. Ductile iron is made by the treatment of molten iron with no-dulizing (spheroidizing) material. During this treatment, gra-phite changes from flakes to nodules or spheres. The treatment process is a key operation in the production of ductile iron

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Ductile Iron Metal Casting Resources

Ductile iron—also referred to as spheroidal or nodular iron—is actually a group of irons that exhibit high strength, flexibility, durability, and elasticity due to their unique microstructure. Cast ductile iron normally contains over 3 percent carbon; it can be bent, twisted, or deformed without fracturing.

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Gemini Ductile C SC Type 01/41 High Speed Cut-Off

Gemini Ductile C SC Type 01/41 High Speed Cut-Off Wheel. Cut through ductile and cast iron pipe, concrete-lined water pipe, sewer lines and heavy-duty PVC with the special blend of silicon carbide abrasives of this Gemini Ductile C SC Type 01/41 high speed cut-off wheel. Choose a tougher version if you need durability in a high-horsepower ...

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Ductile iron - Wikipedia

Ductile iron, also known as ductile cast iron, nodular cast iron, spheroidal graphite iron, spheroidal graphite cast iron and SG iron, is a type of graphite-rich cast iron discovered in 1943 by Keith Millis. While most varieties of cast iron are weak in tension and brittle, ductile iron has much more impact and fatigue resistance, due to its nodular graphite inclusions.

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What is Ductile Iron? - Willman Industries

Ductile Iron is also called ductile cast iron, spheroidal graphite cast iron, or nodular cast iron. An Innovation In an Important Industry The innovations in industry during the end of the 1800s and the early 1900s had brought important changes to the way we built everything from buildings to ships to vehicles.

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Ductile Iron Pipe, Ductile Iron Pipe Suppliers

Aug 31, 2020  The main components of ductile iron pipes are carbon, silicon, manganese, sulfur, phosphorus, and magnesium. Implementation of the standard GB/T13295-2003 ISO2531/2003. Ductile cast iron pipes are defined as pipes made from molten iron of No. 18 or above by adding spheroidizing agent and then passing through a high-speed centrifugal casting of a centrifugal nodular cast iron

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Ductile Iron Data - Section 4

** Un-notched charpy at room temperature. Table 4.2 provides a comparison of yield strength and fracture toughness, K 1C, between ADI , conventional austenitic Ductile Irons, and quenched and tempered AISI 4140 and 4340 steels.With K 1C values in the range of 59-86 MPa m 1/2, ADI had a fracture toughness which was superior to all other Ductile Irons, except Ni-Resist, and equal to or

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The Difference between Cast Iron and Ductile Iron

3. Excellent mechanical properties. Ductile iron has some good mechanical properties than other cast irons. For example, its highest tensile strength could reach 900 Mpa, the largest elongation could reach 18%, moreover, its has good impact property, even good impact property in low temperature condition.

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SP9 - Roughing to finishing of ductile cast iron gray ...

Best CBN grades for high-speed finishing of ductile cast iron. CP1 Roughing gray cast ductile cast iron / CVD coated carbide. CVD coated carbide grade ideal for roughing. SX6 Exceptional wear resistance for rough machining of gray cast iron| Silicon nitride ceramic.

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Cast iron/ Ductile cast iron Machining|NTK CUTTING TOOLS ...

Covers roughing to finishing operations. HC1/HW2 Continuous machining of gray cast iron| Alumina ceramic (White ceramics) First recommendation for finishing gray cast iron. HC6 For machining ductile cast iron| TiC ceramic + alumina. Specialized ceramic for finishing ductile iron. B23/B30 High-speed finishing of gray cast iron| Uncoated CBNs.

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Grades for Cast Iron AC4010K AC4015K Series

cast iron. Ultra-thick coating allows for ultra-high speed machining (vc = 2,300 SFM). Our first recommended grade for ductile cast iron. High-adhesion, high-strength coating provides longer and stable tool life. Excellent fracture resistance in heavy interrupted and unstable machining

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Ductile cast iron pipes - stargoodsteelgroup

Item: Ductile cast iron pipes: Introduction: Nodular cast iron pipe refers to a pipe made by high-speed centrifugal casting by a centrifugal nodular cast iron machine after adding a spheroidizing agent to cast molten iron above No. 18, referred to as nodular pipe, nodular iron pipe, and nodular cast pipe.

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CVD Coated Grade for Grey and Ductile Cast Iron Turning ...

Cast iron For grey ductile cast iron turning The T5100 series has the well balanced combination of a coating with fine and hard crystals and a fi ne substrate with extremely high toughness levels. Fine columnar TiCN + Al2O3 Cast iron Insert Work material Cutting speed Feed Depth of cut Machining Coolant Grade Substrate Appli- Coating layer

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Ductile Iron Data - Section 3 - Part 2

Although tensile data indicate that Ductile Iron has strength and ductility similar to cast steels, standard notched Charpy tests suggest that Ductile Iron has significantly lower fracture toughness, with energy values in the range 16-24 joules (12-18 ft lbf) compared to cast steels with 60-75 joules (44-55 ft lbf).

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Boost Machining Performance in Cast Iron and High Strength ...

WKK10S is ideal for high speed operations where heat and wear resistance are of prime importance; an additional application is on hardened steels in the range of 40-60 Rc. WKK20S is focused demanding applications in all types of iron, tempered alloy steels such as 4140, 4150, and L6, high tensile strength steels (greater than 140,000 psi), as ...

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Flexible Iron? Ductile Iron vs. Cast Iron Castings Blog

Ductile iron is less brittle than other cast iron, even before heat treatment. It does not fracture as easily with impact. Being ductile allows the iron to bend. In comparison, gray cast iron is harder. This hardness means that it manages surface wear well. Gray iron is also better at vibration damping.

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14" High Speed Abrasive Blade for Ductile Iron - U.S.SAWS ...

14″ High Speed Abrasive Blade for Ductile Iron. $ 15.80. In stock. Part Number: MN37843UA. Size: 14"x 1/8" x 20mm-1". Applications: Ductile Iron, Cast Iron, Concrete-Lined Water Pipes, Sewer Pipe, and PVC. Secondary Application: Concrete, Asphalt, and Other Building Materials.

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Metallography of cast iron insight Struers

The term cast iron refers to iron-carbon-silicon alloys that contain 2.5-4 % carbon and usually 1-3 % silicon. In grey irons, the carbon is present as graphite; in white cast iron it is present in the form of iron carbide and alloy carbides. Cast iron has good castability and machinability, as well as moderate mechanical properties.

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DISAMATIC C Lines, Foundry Machinery Supplies - DISA Group

DISAMATIC C Lines. The DISAMATIC C3 is a vertical, greensand moulding system capable of producing a wide range of grey iron, ductile iron and other metal castings in various sizes. The basic equipment includes the moulding machine and the automatic mould conveyor system. The DISAMATIC C3 benefits from the knowledge, expertise and technology ...

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Echomac® VM Velocity Measurement Instrument - JWJ NDT

The Echomac ® VM from Magnetic Analysis Corporation is a compact, reliable ultrasonic tester for assessing the degree of Nodularity in ductile iron cast automotive components.. The Echomac ® VM operates with either full immersion or bubbler couplant technology, and one instrument can test two parts from separate test stations, simultaneously. The instrument’s easy to read screens allow ...

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China Ductile Iron Elbow Grooved Coupling Casting Iron ...

Ductile Iron Elbow Grooved Coupling Casting Iron Pipe Fittings 45 Elbo Details. We are exceptional for producing the best pipe fittings in the transnational marketplace excellence wise. We are offering worldwide marketplace with economical rates for pipe fittings and almond,cashew nut,black pepper,wolfberry,red peppercorns products created in ...

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Nodularity Measurement of Ductile Iron - Struers

High ductility makes ductile iron suitable for the manufacture of safety-critical parts such as axles, crankshafts, hubs, brake calipers, transmission parts, and valves. To achieve high ductility, the as-cast structure of ductile iron contains graphite particles in a small, rounded form, often referred to as spheroidal, globular, or nodular.

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Cast iron/ Ductile cast iron Machining|NTK CUTTING TOOLS ...

Covers roughing to finishing operations. HC1/HW2 Continuous machining of gray cast iron| Alumina ceramic (White ceramics) First recommendation for finishing gray cast iron. HC6 For machining ductile cast iron| TiC ceramic + alumina. Specialized ceramic for finishing ductile iron. B23/B30 High-speed finishing of gray cast iron| Uncoated CBNs.

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Fatigue Performance of Forged Steel and Ductile Cast Iron ...

ductile cast iron crankshafts used in the study. MATERIAL MONOTONIC AND FATIGUE BEHAVIORS OF FORGED STEEL AND DUCTILE CAST IRON EXPERIMENTAL PROGRAM The two materials used in this study were forged steel (AISI 1045) and ductile cast iron. The chemical composition for the two materials is shown in Table 1 .

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Grey cast iron, Ductile Cast Iron, Ni-resist, Austempered ...

Production capacity is 15000 tons per year, is a technology-based company integrating casting and machining and surface treatment of the large-scale foundry enterprises. and mainly manufacturing various brands of nodular iron castings parts and gray iron castings parts HT200,HT250,HT300;QT400,QT450,QT500,QT600).

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The New CVD Coated Grade for Cast Iron Turning

to cover a wide range of cast iron turning. T515 performs best particularly in turning cast iron at high speed, exhibiting excellent stability and performance. "Tungaloy has a solution to these demands: T515, our new CVD-coated grade for cast iron turning."

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Cast irons - University of Cambridge

Austempered Ductile Cast Iron. The chemical composition of the cast iron is Fe-3.52C-2.51Si-0.49Mn-0.15Mo-0.31Cu wt%. All samples are etched using 2% nital. Colour micrographs are produced by first etching with 2% nital, followed by open air heat treatment of the metallographic sample at 270 o C for 3 h. This oxidises the sample and produces ...

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American Cast Iron Pipe Company - Plant Automation Technology

All AMERICAN fabricated wall pipe uses ductile iron components in combination with the following: cast or threaded on mechanical joint bells (can be tapped for studs), flanges (can be tapped for studs) and welded-on collars. Wall pipe is normally fabricated of special thickness class 53 ductile iron pipe, but it may be furnished with minimum ...

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Difference Between Ductile Iron and Cast Iron Compare ...

Mar 05, 2011  Ductile iron is an alloy of iron, rich with graphite whereas cast iron is an alloy of iron that we can readily cast in a mould. When considering the composition of each iron alloy, the ductile iron contains iron, carbon, silicon, manganese, magnesium, etc. along with copper or tin while the cast iron contains iron, carbon, silicon, manganese ...

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Iron Melting Furnaces - Inductotherm Corp.

On the mold line, Inductotherm’s high-speed automated pouring systems include both unheated tundish units and inductively heated pressure pour furnaces for gray and ductile iron. These designs feature adaptive and precise stopper-rod pouring mechanisms for lines pouring in excess of 400 molds per hour .

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DISAMATIC C Lines, Foundry Machinery Supplies - DISA Group

DISAMATIC C Lines. The DISAMATIC C3 is a vertical, greensand moulding system capable of producing a wide range of grey iron, ductile iron and other metal castings in various sizes. The basic equipment includes the moulding machine and the automatic mould conveyor system. The DISAMATIC C3 benefits from the knowledge, expertise and technology ...

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Metallography of cast iron insight Struers

The term cast iron refers to iron-carbon-silicon alloys that contain 2.5-4 % carbon and usually 1-3 % silicon. In grey irons, the carbon is present as graphite; in white cast iron it is present in the form of iron carbide and alloy carbides. Cast iron has good castability and machinability, as well as moderate mechanical properties.

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SPLIT CYLINDRICAL ROLLER BEARINGS

Cast iron Ductile iron • Split block 1 3/8 – 19 1/2 in • Split housing • Multiple sealing options Cast iron Ductile iron Split Cylindrical Roller Bearing • Pedestal • Flange • Take Up • Hanger 1 3/16 – 24 in 30 mm – 600 mm • Simplified inspection and assembly • Robust brass cage • High speed capabilities

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on High Silicon Ductile Iron

3. Effect of Elongation and Impact Properties on High Silicon Ductile Iron For HSI, high elongation is not necessarily related to high impact properties, as seen to the right in Figure1[6]. Based on the elongation data to the left in Figure1, GJS-500-14 was produced with 3.5 to

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Database of Steel Transformation Diagrams - Cast Irons

High Speed Steels Hot Work Tool Steels Low Carbon Steels Microalloyed Steels Molybdenum Steels New Diagrams Nitriding Steels Plastic Mould Steels PM Steels ... 3.8% C-0.4% Mn-2.31% Si-0.3% Mo Ductile Cast Iron 3.8% C-0.4% Mn-2.32% Si Ductile Cast Iron 3.81% C, 14.75% Cr, 2.50% Mo Alloyed White Cast Iron

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wear resistant cast iron railway train parts ...

Good price high speed trains components with high quality wear resistant cast iron railway train parts Type: Brakes Material: Cast Iron, ductile iron/grey iron Dimensions (L x W x H) (mm): 400mm-1250mm Place of Origin: Liaoning, China (Mainland) Brand Name: OEM Model Number: Customer's Requirement Certification: ISO9001: 2008 Process: pipe flange

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